METAL SHREDDER

Name: METAL SHREDDER
Brand: Birja Technologies India Pvt. Ltd.
Price: 500000.0 INR
Availability: InStock

Price 500000.0 INR/ Piece

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MOQ : 1 Piece

METAL SHREDDER Specification

Processing Type
Shredding

Sheet Capacity
30 Sheets

Color
Blue & Yellow

Frequency
50 Hz

Motor Power
50 HP

Application
Scrap Metal Shredding

Thickness
Upto 16 mm

Automatic Grade
Automatic

Weight
3000 kg

Capacity
1000-2000 kg/hr

Voltage
415 V

Material
Mild Steel

Control System
PLC Based

Size
2400 x 1500 x 2100 mm

Noise Level
Below 80 dB

Discharge Height
900 mm

No. of Blades
14 Blades

Lubrication
Centralized Automatic Lubrication System

Drive Type
Gearbox

Operation Mode
Continuous

Safety Features
Emergency Stop Button, Overload Protection

Feed Opening
600 mm

Shredding Chamber Size
800 x 600 mm

Phase
Three Phase

Cooling System
Air Cooled

Blade Material
Alloy Steel

Input Conveyor
Included

About METAL SHREDDER

A metal shredder is a powerful industrial machine designed to reduce large, bulky, or compacted metal waste into smaller, manageable fragments for easier recycling and disposal. By transforming scrap into a uniform shape and size, these machines facilitate downstream sorting processes and improve melting efficiency in furnaces.

Key Functions & Benefits

Volume Reduction: Shredding significantly decreases the space needed for storage and transportation, which lowers logistics costs.
Material Separation: Integrated systems often use magnetic separators to pull out ferrous metals (iron, steel) while non-ferrous metals (aluminum, copper) continue along a conveyor.
Purification: The process helps release contaminants like rubber, plastic, or paint, converting low-grade scrap into more valuable, higher-grade metal.
Recycling Efficiency: Smaller metal pieces have more surface area, which speeds up the melting process and reduces energy consumption by up to 90% compared to using virgin ore.

Core Components

Feeding System: A hopper or conveyor belt that directs scrap into the cutting chamber.
Shredding Blades/Hammers: Heavy-duty cutters made from hardened alloy steel that tear or pulverize the material.
Motor: High-torque, robust motors (often ranging from 15 HP to over 10,000 HP) that drive the rotation of the shafts.
Control System: Modern shredders use PLC-based controls for automation, including auto-reversal to clear jams

Powerful and Efficient Shredding

With a spacious 800 x 600 mm chamber and 14 alloy steel blades, the METAL SHREDDER tackles metal scraps and sheets up to 16 mm thick with ease. Capable of processing 1000-2000 kg/hr, the machine ensures high productivity while maintaining a noise level below 80 dB.

Advanced Automation and Safety

The system integrates a PLC-based control panel for precise automation and includes crucial safety features like an emergency stop button and overload protection. Centralized automatic lubrication optimizes maintenance, while the air-cooled system extends longevity during continuous operation.

Versatile and Reliable for Industrial Use

Constructed from mild steel, painted blue and yellow, and weighing 3000 kg, this shredder is engineered for industrial environments. The included input conveyor and discharge height of 900 mm simplify handling, ensuring seamless integration into existing workflows for distributors and service providers.

FAQ's of METAL SHREDDER:

Q: How does the METAL SHREDDER process scrap metal?

A: The METAL SHREDDER utilizes its 14 alloy steel blades within an 800 x 600 mm chamber to shred various scrap metal pieces. Metal is fed via the input conveyor, shredded continuously, and discharged at a height of 900 mm for efficient collection and further processing.

Q: What safety features are included in the METAL SHREDDER?

A: This shredder is equipped with essential safety elements such as an emergency stop button and overload protection, which help prevent accidents and equipment damage during operation. These features prioritize user safety and machinery reliability.

Q: Where can the METAL SHREDDER be installed and used?

A: The shredder is designed for industrial sites, metal recycling plants, and scrap yards. Its robust construction and large capacity make it suitable for installation at distributor, supplier, or service provider facilities across India.

Q: What is the maintenance process for the METAL SHREDDER?

A: Maintenance is simplified by a centralized automatic lubrication system, reducing manual effort and ensuring all critical components receive proper lubrication during operation. Routine safety inspections and cleaning are recommended for optimal performance.

Q: What are the benefits of using the METAL SHREDDER in metal recycling operations?

A: Utilizing this shredder enhances recycling efficiency by processing large volumes of metal rapidly (up to 2000 kg/hr). Its automation, safety systems, and quiet operation (below 80 dB) contribute to safer, more productive, and streamlined scrap management.

Q: How is the METAL SHREDDER controlled during operation?

A: Operation is managed via a PLC (Programmable Logic Controller) based control system, which allows for automatic management of shredding cycles, monitoring of system parameters, and streamlined operation for continuous use.

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